Metal Fabrication and Roll Forming Protection Film

Prevent damage during the fabrication and roll forming process

  • Designed to provide temporary surface protection during metal fabrication and roll forming
  • Removes clean, without leaving any residue behind
  • Co-extruded protective film
  • Materials: Polyethylene Film-coated with a water-based acrylic adhesive
  • Solvent-Free sustainable adhesive
  • 6 -month UVI additive
  • Available colors: Blue or Clear
Metal Protection Film
Add to Favorites
Please login to bookmark Close

PRODUCT DETAILS

Presto Tapes Metal Fabrication and Roll Forming Protection Film provides temporary surface protection during metal fabrication and roll forming, keeping the metal pristine from damage, scratches, abrasion, markings, and corrosion.

Benefits of Presto Tape’s Metal Fabrication and Roll Forming Protection Film

Application Use

The film is suitable for a range of applications.

Metals including:

  • 304
  • 416 Finish Stainless Steel
  • Aluminum, General Metals (Painted, Powder Coated, Non-Painted)
  • Coarse Abrasive # 3
  • General Purpose Polished #4 Stainless Finish
  • High Polished #7
  • Mirror Finish #8 Stainless Steel

Paint Finishes:

  • Smooth Satin-Gloss
  • Lightly Textured Semi/High-Gloss
  • Smooth Semi-Gloss
  • Satin-Gloss, Lightly Textured Semi/High-Gloss
  • Smooth High Gloss
  • Mirror Gloss Painted

Process Use

Metal Fabrication and Roll Forming Protection Film can be used during Die Cutting (Rotary, Flatbed), Punching, Shearing, Fabricating (Soft to Hard Bends), Slitting, Assembly, and Forming metals to protect from damage, chips,  and scratches caused by abrasion and friction during the fabrication and roll forming process. Temporary protection film can also prevent direct contact with roll formers and press brakes, preventing scratches on the metal and galling metal-to-metal adhesion between the surface and the rollers.

The film can be used for specific uses during production, including:

• Machining and Forming: Processes like cutting, bending, and punching can cause friction and abrasion. The film protects delicate finishes, such as powder coatings, paint, and anodized surfaces.
• Press Brakes and Roll Formers: During bending and forming operations, contact with tooling can leave marks on the metal surface. The film prevents direct contact, ensuring a pristine finish.
• Roll Forming Process: The film protects the metal surface from scratches and abrasions as it passes through the roll forming machine.
• Galling: prevent the formation of galling (metal-to-metal adhesion) between the metal and the rollers.

 

 

 

 

 

HOW TO APPLY & REMOVE PROTECTIVE FILM

Applying the Film

There are various ways the film can be applied to the substrate, but the metal surface must be clean and dry before applying the protective film. Remove any dust, oil, grease, or other contaminants that could interfere with adhesion.

Manual Application: This method is the optimal choice for small-quantity applications. Start by unrolling the film and positioning it precisely over the metal surface. Apply firm pressure with a squeegee or roller to ensure excellent adhesion and eliminate air bubbles. Finally, trim away excess film for a clean finish.

Automated Application: Ideal for high-volume applications and production. Automated applications will dramatically enhance speed, accuracy, and efficiency. Automated applications include film unwinders, tensioners, edge sealers, and application rollers.

Removing the Film

  1. Prepare the Equipment and Work Area: Clean, non-abrasive cloths, a plastic or nylon scraper. Wear gloves and appropriate eye protection to prevent injury during handling.
  2. Find a Starting Edge: Locate an accessible edge or seam in the protective film. Use a plastic scraper to gently lift a corner. Be especially careful on polished or precision-machined surfaces to avoid marring or introducing scratches.
  3. Remove the Film Slowly: Begin peeling the film back with steady, even tension. Maintain a 45-degree angle and avoid sudden or forceful pulls. Do not yank, aggressive removal can cause the film to disperse dust into critical surface areas.
  4. Final Surface Clean and Handling: Once the surface is clean, do a full wipe-down with a dry microfiber or lint-free cloth. This ensures no smudges or lint remain before packing, painting, or installation. If parts will be stored, rewrap or protect them appropriately.

• Construction: Protecting metal building materials during transport, on the job site, and during installation.
• Architectural Metalwork: Protecting ornamental metalwork, such as railings, gates, and sculptures, during fabrication, transportation, and installation.
• Heavy Equipment Manufacturing: Protecting heavy machinery parts like bulldozer blades and excavator buckets.
• Stainless Steel Fabrication: Protecting polished stainless steel surfaces from scratches and fingerprints.

Industries Using Protective Metal Film

Metal Fabrication and Roll Forming Protection Film Specifications

Roll Size: All films are available in custom sizes up to 60″ width and up to 5,000′ finished
Perforations: Custom perforations as well as standard perforations of 2″, 3″, 4″, 6″, 7″, 8″, 12″, 21″, 24″.

15HP20

  • Adhesion to Steel: PSTC-101 (oz/in): 2.0
  • Tack Level: Ultra-Low
  • Tensile Strength: ASTM-D-882-02 psi (MD): 5140
  • Tensile Strength: ASTM-D-882-02 psi (TD): 3604
  • Elongation (%): ASTM-D-882-02 % (MD): 572
  • Elongation (%): ASTM-D-882-02 % (TD): 755
  • Thickness: PSTC-133: 1.5 mils (nominal)

20HP20

  • Adhesion to Steel: PSTC-101 (oz/in): 2.0
  • Tack Level: Ultra-Low
  • Tensile Strength: ASTM-D-882-02 psi (MD): 5420
  • Tensile Strength: ASTM-D-882-02 psi (TD): 3783
  • Elongation (%): ASTM-D-882-02 % (MD): 668
  • Elongation (%): ASTM-D-882-02 % (TD): 792
  • Thickness: PSTC-133: 2.0 mils (nominal)

25HP20

  • Adhesion to Steel: PSTC-101 (oz/in): 2.0
  • Tack Level: Ultra-Low
  • Tensile Strength: ASTM-D-882-02 psi (MD): 4540
  • Tensile Strength: ASTM-D-882-02 psi (TD): 3850
  • Elongation (%): ASTM-D-882-02 % (MD): 692
  • Elongation (%): ASTM-D-882-02 % (TD): 840
  • Thickness: PSTC-133: 2.5 mils (nominal)

15HP40

  • Adhesion to Steel: PSTC-101 (oz/in): 4.0
  • Tack Level: Low
  • Tensile Strength: ASTM-D-882-02 psi (MD): 5140
  • Tensile Strength: ASTM-D-882-02 psi (TD): 3604
  • Elongation (%): ASTM-D-882-02 % (MD): 572
  • Elongation (%): ASTM-D-882-02 % (TD): 755
  • Thickness: PSTC-133: 1.5 mils (nominal) 

20HP40

  • Adhesion to Steel: PSTC-101 (oz/in): 4.0
  • Tack Level: Low
  • Tensile Strength: ASTM-D-882-02 psi (MD): 5420
  • Tensile Strength: ASTM-D-882-02 psi (TD): 3783
  • Elongation (%): ASTM-D-882-02 % (MD): 668
  • Elongation (%): ASTM-D-882-02 % (TD): 792
  • Thickness: PSTC-133: 2.0 mils (nominal)

25HP40

  • Adhesion to Steel: PSTC-101 (oz/in): 4.0
  • Tack Level: Low
  • Tensile Strength: ASTM-D-882-02 psi (MD): 4540
  • Tensile Strength: ASTM-D-882-02 psi (TD): 3850
  • Elongation (%): ASTM-D-882-02 % (MD): 692
  • Elongation (%): ASTM-D-882-02 % (TD): 840
  • Thickness: PSTC-133: 2.5 mils (nominal)

15HP60

  • Adhesion to Steel: PSTC-101 (oz/in): 7.0
  • Tack Level: Medium
  • Tensile Strength: ASTM-D-882-02 psi (MD): 5140
  • Tensile Strength: ASTM-D-882-02 psi (TD): 3604
  • Elongation (%): ASTM-D-882-02 % (MD): 572
  • Elongation (%): ASTM-D-882-02 % (TD): 755
  • Thickness: PSTC-133: 1.5 mils (nominal)

20HP60

  • Adhesion to Steel: PSTC-101 (oz/in): 7.0
  • Tack Level: Medium
  • Tensile Strength: ASTM-D-882-02 psi (MD): 5420
  • Tensile Strength: ASTM-D-882-02 psi (TD): 3783
  • Elongation (%): ASTM-D-882-02 % (MD): 668
  • Elongation (%): ASTM-D-882-02 % (TD): 792
  • Thickness: PSTC-133: 2.0 mils (nominal)

25HP60

  • Adhesion to Steel: PSTC-101 (oz/in): 7.0
  • Tack Level: Medium
  • Tensile Strength: ASTM-D-882-02 psi (MD): 4540
  • Tensile Strength: ASTM-D-882-02 psi (TD): 3850
  • Elongation (%): ASTM-D-882-02 % (MD): 692
  • Elongation (%): ASTM-D-882-02 % (TD): 840
  • Thickness: PSTC-133: 2.5 mils (nominal)
Scroll to Top